We are proud to announce the installation of a new microhardness test center that will greatly increase The Gear Works’ ability to quickly and accurately determine carburized case depths for case hardened gears. The accurate determination of heat treat case depth is critical information required for precision gear manufacture. This state-of-the-art test equipment, produced by [...]
Filed under: Articles, New Machinery
Specifically designed for Heavy-Duty, High-Precision
maximum productive gear manufacture.
* Maximum Work Diameter – 1600 mm
* Maximum Table Load – 18,000 Lbs
* Maximum Face Width – 1,000 mm
* Maximum Pitch – 18 Module (1.5 D.P.)
* Maximum Hob Diameter – 325 mm
At The Gear Works, we’re committed to continually improve our gear making capacity and quality. Call us [...]
Filed under: Articles, New Machinery
JUST INSTALLED – Model 3595 Gear Analyzer,
manufactured by M & M Precision Systems Corporation.
Workpiece Capacity:
* 0″-95″ outside diameter
* 20,000 lbs Table Load
* 48″ uninterrupted face width
* 50 DP-.5 DP Pitch range
* 61″ Between centers
Complete inspection of all Gear Elements:
* Runout
* Pitch Variation
* Accumulated Pitch Variation
* Profile/Involute
* Lead
* Slope error
* Tooth thickness
* Evaluation to AGMA, ISO [...]
Filed under: Articles, New Machinery
The Gear Works proudly announces its New Crown Jewel. The ultimate in gear grinding technology has just been commissioned at our Seattle facility. Direct from Ludwigsburg, Germany, the Gleason-Pfauter P1600G Gear Grinding Machine is one of the most productive and accurate gear finishing machines ever produced.
Filed under: Articles, New Machinery
The Gear Works has greatly improved its internal spline and keyway broaching service with the recent installation of a 75 HP, 50 ton, horizontal broaching machine with a 72″ stroke . Broaching is a machining process that finishes a simple or complex bore by pulling a multi-tooth tool called a broach through the part. Because the part is finished in one pass, broached parts are inexpensive and true to size.
Filed under: Articles, New Machinery
The Gear Works proudly announces the commissioning of its new 5 Axis Boring Machine, specifically designed for precision boring, milling, drilling and contour machining of large complex parts.
Filed under: Articles, New Machinery
The Gear Works is pleased to announce that recent modifications to its Gleason – Pfauter P1600G gear grinding machine have greatly expanded pinion shaft grinding capacity. Now, large pinion and spline shafts, up to seventeen feet in overall length, can economically obtain profile tooth grinding to AGMA Q-13+ tolerances.
Filed under: Articles, New Machinery
The Gear Works proudly announces the commissioning of its latest investment in world-class measurement technology: The Brown & Sharpe “Global Image” coordinate measuring machine. Model 15-30-10.
Final Inspection of clutch Housings in The Gear Works metrology lab.
Measurement Capacity:
1,500 MM Width (X Axis)
3,000 MM Length (Y Axis)
1,000 MM Height (Z Axis)
Volumetric Accuracy: 0.00039″
Maximum Part [...]
Filed under: Articles, Facilities, New Machinery
The Gear Works is pleased to announce its latest acquisition and installation of world class machining technology: 72″ Giddings and Lewis Vertical Turning & Milling Center. Now, large parts can be turned, milled, drilled, tapped, and inspected in one efficient set-up by utilizing multiple on-board machining functions, such as the 25 H.P. live milling spindle and 12 station tool changer.
Filed under: Articles, New Machinery
The Gear Works is proud to announce the commissioning of additional capacity and productivity in its mid-range gear cutting department with the installation of a Mitsubishi CNC gear hobbing machine, model GB100CNC. Now, gears up to 39” diameter can be cut in small order quantities with the same efficiencies as large lot production. The 33,000-pound machine consists of a robust cast iron frame that insures maximum rigidity when aggressive feed rates are employed. A Fanuc CNC controller insures the accurate synchronization of all five machine axis, including “crowning” capabilities.
Filed under: Articles, New Machinery