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Miss Bud, this Gear's for you!

Miss Budweiser at work

      Down the straightaway at 200 miles per hour, Jim Kropfeld eases the Miss Budweiser into Turn One at a mere 150. His expert driving skills and the sleek beauty of his national champion unlimited hydroplane belie the dangers facing him. Stresses build on both boat and driver. The chop on the water is compounded by a crosswind, and Kropfeld feels every bounce and twist as he fights to pull through the turn without sliding out of it. He's been through it all, including the terror of a blowover, so he concentrates. Hold those sponsons on the surface ... almost flying, but not quite ... keep the prop in the water ... everything under control. There's a lot to control, too.
       Miss Budweiser is 30 feet long, 15 feet wide at her sponsons, and weighs 5,500 pounds. She's powered by a 2,650-horsepower Lycoming turbine usually found in helicopters. It burns 200 gallons of "Jet A" fuel per hour (about 45 gallons in a typical race heat), and runs at 15,300 RPM, turning the prop at 10,000 RPM.
The gearbox mounted in the hull        The Bud "dances" along the course, her sponsons on and off the surface of the water. At the stern, her prop often breaks clear of the water, then slams back in. In an instant, the load on the drive train goes from heavy to zero, then back to heavy again. Engineers call that "spike loading," and it causes extreme abuse on the prop, drive shaft, gearing, and engine. If any part of the system isn't up to the punishment, Miss Bud isn't going to finish. Does Kropfeld think about that while he's racing? "If he doesn't, I sure do," says Ron Brown, Budweiser Racing Team Manager. "Of course, Jim's aware of those concerns, but his mission is driving, not worrying about them. That's our job before the race, to provide him with a boat that's got what it takes to finish and win." Actually, there are three Bud hulls, and a fourth is being built at the team's Seattle headquarters. Under the guidance of owner Bernie Little, the newest Miss Budweiser will have advanced safety features, including an F-16 fighter aircraft canopy, a half-hour oxygen supply, and a five-way driver restraint system.
Double reduction gearbox for Miss Budweiser        As you'd expect, the team can't use just any gear box. Theirs is a double reduction unit designed specifically for the Miss Budweiser by John Maddock of Los Angeles. Inside the cast-aluminum housing are gears made by The Gear Works from aircraft-quality 4820 forged alloy gear steel, manufactured to the most stringent criteria for metallurgical integrity. Each is selectively case-hardened and precision-ground to AGMA Quality Class 12 or better. Special tooth profile modifications are made to handle the extreme loads of racing from vibration, deflection, and harmonic stresses. There are three gear boxes with different ratios used by the Budweiser team. Each is part of a modular powerplant "package" that includes an engine, gearbox, output shaft, and associated drive train components. How important is the gear box? "Hey, without it, we don't run!" says Ron Brown. "It's critical, just like the hull, the engine, the crew, or the driver. You don't get to be two-time consecutive national champ without a great gearbox, and last year we finished 18 consecutive heats without a mechanical failure." The Gear Works has been providing gears and services to the Budweiser Racing Team for more than 15 years. "The support has been tremendous:' Brown says; "they give us whatever-it-takes service, like meeting a crucial deadline. In racing, something unpredictable always happens, and that's when The Gear Works comes through for us." When you have crucial gear needs, give us a call -- we'll come through for you, too.

Visit the Budweiser Sports Page: www.budweiser.com/sports



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Phone-206-762-3333 Fax-206-762-3704
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Last Update:11/29/2004